Incoloy 825

Incoloy 825

Incoloy 825 is a nickel-iron-chromium alloy enhanced with molybdenum, copper, and titanium, offering excellent corrosion resistance, particularly in reducing acids (such as sulfuric acid and phosphoric acid) and chloride environments. The alloy exhibits good oxidation resistance and stress corrosion cracking resistance at high temperatures, and is widely used in chemical processing, oil and gas production, marine engineering, and nuclear fuel reprocessing fields.
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Description
Technical Parameters

Products Features

High-Temperature Oxidation Resistance

Excellent resistance to reduction acid corrosion.

It exhibits outstanding corrosion resistance in acidic media such as sulfuric acid, phosphoric acid, and nitric acid, particularly suitable for conditions where sulfuric acid concentration is ≤70% and temperature is ≤80°C. It outperforms ordinary stainless steels and most nickel-based alloys.

High-Temperature Corrosion Resistance

Excellent resistance to chloride stress corrosion cracking.

Rich in nickel and molybdenum, it exhibits exceptional resistance to stress corrosion cracking in chloride-containing environments, making it suitable for marine engineering, saltwater cooling systems, and chemical processing equipment.

High Stability

Excellent high-temperature oxidation resistance and heat-resistant corrosion.

It exhibits good oxidation resistance below 980°C and can withstand corrosion from sulfur-containing atmospheres, making it suitable for high-temperature heat exchangers, flue gas treatment, and industrial furnace components.

Good Processability

Good machining and welding performance.

It has excellent cold and hot working properties and can be connected using conventional welding processes (such as TIG, MIG, and submerged arc welding). It is suitable for manufacturing pipes, vessels, valves, and complex structural components.

Technical Specifications

Chemical Composition

 

Element

Standard Requirements

Notes

Ni

38.0 – 46.0%

Elements that provide corrosion resistance and stress corrosion resistance

Cr

19.5 – 23.5%

Provide antioxidant and corrosion resistance capabilities

Fe

≥ 22.0%

Structural support to reduce costs

Mo

2.5 – 3.5%

Enhance resistance to reducing acids and pitting

Cu

1.5 – 3.0%

Improve corrosion resistance to reducing media such as sulfuric acid

Ti

0.6 – 1.2%

Stabilization treatment to prevent intergranular corrosion

C

≤ 0.05%

Strict control to prevent intergranular corrosion tendency

Mn

≤ 1.0%

Deoxidizer, improve hot working properties

Si

≤ 0.5%

Deoxidizer

P

≤ 0.03%

Impurity elements

S

≤ 0.03%

Prevent hot brittleness

Physical Properties

 

Property

Value/Range

Test Conditions

Density

8.14g/cm³

Room temperature (20°C)

Melting Point

1370 – 1400°C

-

Coefficient of Thermal Expansion (20-100°C)

14.1 × 10⁻⁶ /K

-

Mechanical Properties (Annealed Condition, Typical Values)

 

Property

Typical Value

Specification

Tensile Strength

≥ 585 MPa

ASTM B424

Yield Strength

≥ 240 MPa

ASTM B424

Elongation

≥ 30%

ASTM B424

Hardness

≤ 85 HRB

-

High-temperature performance

 
 

High-temperature Strength Retention:

Tensile strength remains above approximately 450 MPa at 540°C.

The recommended long-term service temperature range is -200°C to 540°C (with intermittent use up to 980°C in oxidizing environments).

Maximum intermittent temperature resistance: Up to 980°C (primarily for oxidation resistance, with a decrease in strength).

Oxidation resistance: Exhibits good oxidation resistance below 980°C with a dense oxide film.

Resistance to stress corrosion cracking: In chloride and acidic environments, its resistance to stress corrosion cracking is superior to that of 304 and 316 stainless steels.

Steel Plate Processing
Steel Coil Processing
Steel Pipe Processing
Steel Bar Processing
 

Application Fields

  •  

    Chemical processing equipment (sulfuric acid, phosphoric acid, nitric acid storage tanks and pipelines)

  •  

    Oil and gas production (acidic gas wells, subsea pipelines)

  •  

    Offshore engineering (seawater cooling systems, pumps and valves, heat exchangers)

  •  

    Nuclear fuel reprocessing (dissolvers, waste liquid treatment systems)

  •  

    Pollution control equipment (flue gas desulfurization systems)

  •  

    Food processing equipment (handling in acidic media)

  •  

    Pharmaceutical industry (reactors, distillation towers)

  •  

    High-temperature heat exchangers and condensers

  •  

    Springs and fasteners (for corrosive environments)

  •  

    Petroleum refining (catalytic cracking, hydrodesulfurization units)

Delivery and Customization

We offer flexible and reliable supply chain solutions to ensure you receive Incoloy 825 materials that perfectly match your project requirements.

Form

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Sheet/Plate
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Bar/Rod
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Seamless Pipe
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Strip/Sheet Coil
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Wire/Wire Rod

Conventional Range

Thickness: 0.5 - 100 mm
Width: ≤ 1500 mm
Length: Customizable

Diameter Φ6-500mm

Outer diameter Φ10-300mm

Thickness: 0.1 – 3.0 mm
Width: 10 – 600 mm

Diameter Φ0.5-10mm

Customization Capability

Special thick/thin rolling, ultra-wide plates; special surface treatment, fixed-length cutting

Large-sized forged bars (up to Φ800 mm), special-shaped bars, and various heat treatment conditions

Large-diameter thick-walled pipes, special alloy composition; Pipe end processing (beveling, fixed length)

Different hardness conditions, special heat treatments (stabilization treatment, grain size control), acid-washed surfaces, electrolytic polishing, coatings, or special protective films

Special surface treatment, precision drawing

Why Choose Us? - Reliable engineering technology. Dependable delivery.

We are not just a supplier, but a trusted materials partner for you in China.

Sample Support & Quick Response

Vertically Integrated Production

Own 20,000㎡ facility with 10+ automated lines (8,000+ tons/year). In-house tooling & die center enables rapid customization and effective cost control - no middleman markup.

Full Traceability

Strict Quality Control at Every Stage

Full traceability across key QC checkpoints throughout production. 100% compliant with ASTM/ASME, EN, and GB standards. Material test reports available with every shipment

Professional Logistics & Packaging

Reliable Delivery & Export Packaging

10+ years exporting to Europe, North America, Southeast Asia & Middle East with waterproof and anti-rust protection, combined with flexible shipping options ensures safe and on-time arrival.

Complete Export Documentation

Sample Validation Before Mass Production

We provide free samples for quality verification, allowing you to place bulk orders only after approval. We ensure consistency from sample to mass production by accurate dimensional measurement and transparent manufacturing.

FAQ

Q: What are the main advantages of Incoloy 825?

 

Q: What heat treatment is required for Incoloy 825?

 

Q: What is the maximum operating temperature?

 

Q: What is the coefficient of thermal expansion?

 

Q: What is the difference from Inconel 625?

 

 

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