Forgings and Castings

Custom Alloy Forgings and Castings for Industrial Applications

We manufacture custom forgings and castings from nickel-based alloys, titanium alloys, cobalt-based alloys, stainless steels, and other special metals. Our forged and cast components are available in customized sizes, geometries, material grades, heat treatment conditions, and machining requirements to meet the specific needs of industrial equipment and engineering projects.

Custom Forged Components

We manufacture alloy forgings for components requiring high structural integrity, controlled mechanical properties, and reliable performance under demanding service conditions. Forged components can be produced according to customer drawings, applicable standards, and specified material grades.

• Custom Alloy Forgings
• Forged Rings
• Forged Shafts & Blocks
• Precision Forged Components
• OEM Forgings

Custom Castings

We manufacture alloy castings for components requiring complex geometries, intricate features, or shapes that are difficult to produce through conventional forging. Casting solutions can be developed according to component design, material requirements, and production volume.

• Custom Alloy Forgings
• Forged Rings
• Forged Shafts & Blocks
• Precision Forged Components
• OEM Forgings

Alloys Available for Custom Forgings and Castings

We manufacture forgings and castings in a wide range of materials and provide tailored material solutions based on your specific requirements regarding strength, corrosion resistance, temperature resistance, wear resistance, and operating conditions.

Nickel-Based Alloys

Inconel Alloys - High-temperature and
                        corrosion-resistant forged and cast components.
Incoloy Alloys - Heat-resistant components
                        for elevated-temperature service.
Hastelloy Alloys - Corrosion-resistant
                        components for aggressive chemical environments.
Monel Alloys - Corrosion-resistant components
                        for marine and chemical applications.

Titanium & Cobalt-Based Alloy

Titanium Alloys - Lightweight, high-strength forged and cast components.

Cobalt-Based Alloys - Wear-, heat-, and corrosion-resistant components for demanding service conditions.

Stainless & Special Steels

Duplex Stainless Steel - High-strength and corrosion-resistant forged and cast components.

Precipitation Hardening Steel - High-strength components requiring controlled mechanical properties.

Functional & Precision Alloys

Precision Alloys - Components requiring controlled thermal expansion and other specialized properties.

Soft Magnetic Alloys - Components requiring specific magnetic performance.

Custom Forgings & Castings We Have Manufactured

We manufacture custom forged components according to customer drawings, material specifications, dimensions, and technical requirements. The following products represent selected forged components manufactured for industrial and marine applications.

Forged Flanges

Custom forged flanges manufactured according to specified dimensions, material grades, pressure requirements, and applicable standards.

Forged Rings

Custom forged rings manufactured in specified alloy grades, dimensions, and heat treatment conditions for demanding industrial applications.

Marine Crankshaft Components

Custom forged crankshaft components manufactured for marine and heavy-duty equipment according to specified dimensions, material requirements, and mechanical properties.

Cast Valve Bodies

Custom cast valve bodies manufactured in specified alloy grades and geometries for industrial, chemical processing, oil and gas, and other demanding applications.

Pump Castings

Custom alloy castings for pump components with complex geometries, corrosion-resistant material requirements, and application-specific dimensional specifications.

Complex Alloy Castings

Custom cast components with complex geometries and intricate features, manufactured according to customer drawings, specified alloy grades, and technical requirements.

Custom Alloy Forgings and Castings Made to Your Specifications

Our custom manufacturing process is organized around your component drawings, material requirements, technical specifications, production quantity, and inspection requirements.

Drawing & Requirement Review

We review your drawings, 3D models, material specifications, dimensions, tolerances, quantities, and other technical requirements to confirm the component and project requirements before production.

Material & Specification Confirmation

We confirm the required alloy grade, applicable material standard, material condition, and key technical requirements. Where required, our technical team can assist with material selection and specification review.

Process & Production Planning

We select the appropriate forging or casting process according to component geometry, material characteristics, production volume, and required properties, followed by production planning and process preparation.

Manufacturing & Secondary Processing

Components are manufactured according to the approved specifications. Required heat treatment, machining, finishing, and other secondary processes are completed according to the agreed requirements.

Final Inspection & Approval

Finished components are inspected against the agreed drawings, material specifications, dimensional requirements, and applicable inspection criteria before final approval.

Packing & Delivery

Finished components are securely packed according to their size, weight, surface condition, and transportation requirements. Export documentation and international shipment arrangements can be coordinated for global orders.

Have a Custom Forging or Casting Requirement?

Send us your drawing, material specification, required quantity, and technical requirements. Our team will review your
project and provide a customized manufacturing solution and quotation.

Send Your Drawing

Forging and Casting Manufacturing Capabilities

Our production capabilities cover forging, casting, heat treatment, machining, finishing, and inspection for special alloy components.

Forging Capabilities

We manufacture custom forged components in specified alloy grades, dimensions, geometries, and mechanical conditions. Forging solutions can support prototype development, small-batch production, and volume manufacturing.

Casting Capabilities

We manufacture custom cast components for applications requiring complex geometries, intricate features, customized dimensions, and specific material performance. Casting processes are selected according to component design, material characteristics, and production requirements.

Heat Treatment

We perform heat treatment based on the alloy grade and mechanical properties specified by the customer, ensuring that the forgings meet specific requirements regarding hardness, strength, toughness, corrosion resistance, and other performance characteristics.

Machining & Finishing

For components requiring finished dimensions or tighter tolerances, we can provide secondary machining and finishing services after forging or casting. Machining requirements can be specified according to customer drawings, including dimensional tolerances, holes, threads, surfaces, and other features.

Quality Assurance for Alloy Forgings and Castings

Raw Material Verification

Incoming materials are verified against the specified alloy grade, material standard, and purchasing requirements before production. Material identification and relevant documentation are reviewed to ensure the correct material is used for each order.

Process Quality Control

Key manufacturing stages are monitored according to approved process requirements, including forging or casting, heat treatment, and secondary processing. Process parameters and production records can be controlled and documented according to project requirements.

Quality Documentation & Traceability

Quality documentation can be provided according to customer and project requirements, including material certificates, inspection reports, heat treatment records, dimensional inspection records, and other applicable quality documents. Product and material traceability can be maintained throughout the manufacturing process.

Quality Assurance for Alloy Forgings and Castings

Applications of Custom Alloy Forgings and Castings

Oil &
Gas Equipment

Chemical &
Process Equipment

Power Generation
& Energy Equipment

Industrial
Machinery & Equipment

Marine &
Offshore Equipment

Aerospace &
High-Performance Equipment

Oil & Gas Equipment

Custom alloy forgings and castings can be supplied for oil and gas equipment requiring controlled material properties, dimensional accuracy, and reliable performance under demanding service conditions.

Chemical & Process Equipment

We manufacture custom components for chemical and process equipment where material selection, corrosion resistance, and dimensional requirements are critical to component performance.

Power Generation & Energy Equipment

Forged and cast components can be manufactured for power generation and energy equipment according to specified alloy grades, mechanical properties, and operating requirements.

Industrial Machinery & Equipment

Custom forgings and castings are supplied for industrial machinery and engineered equipment requiring specific component geometries, mechanical properties, and production requirements.

Marine & Offshore Equipment

Corrosion-resistant alloy forgings and castings can be manufactured for marine and offshore equipment exposed to demanding operating environments.

Aerospace & High-Performance Equipment

Custom titanium, nickel-based, cobalt-based, and other special alloy components can be manufactured for high-performance equipment requiring controlled material properties and tight dimensional requirements.

FAQ

Q: Can you manufacture custom forgings and castings based on customer drawings?

A: Yes. We can produce custom components according to customer-supplied drawings, specifications, and material requirements. Our capabilities include carbon steel, alloy steel, stainless steel, and nickel-based alloys. For forgings, we support open-die and closed-die processes; for castings, we offer sand casting, investment casting, and centrifugal casting depending on the component geometry and quantity.

Q: How do I decide whether a component should be forged or cast?

A: We can help evaluate the appropriate process based on component geometry, material, mechanical property requirements, production volume, dimensional accuracy, and application conditions. In general, forging is preferred for high-strength, high-reliability applications (e.g., shafts, gears, aerospace components), while casting is more suitable for complex geometries, large sizes, or lower-volume production.

Q: Do you provide prototyping or sample production before mass production?

A: Yes. We can arrange prototype production for new component development and design verification before volume production. This helps confirm dimensional accuracy, material properties, and overall feasibility. Prototype lead time and cost depend on component complexity and process requirements.

Q: What is your typical lead time for custom forgings and castings?

A: Lead time depends on several factors: material availability, tooling/mold preparation, component complexity, heat treatment, machining requirements, and order quantity. For standard alloys and simpler components, lead time is typically 4-6 weeks. For complex geometries or special alloys, it may extend to 8-12 weeks. We can provide a firm production schedule once we review your drawing and requirements.

Q: What quality control and testing services do you provide?

A: We implement comprehensive quality control throughout production, including dimensional inspection, chemical analysis, mechanical testing (tensile, impact, hardness), and non-destructive testing (NDT) such as ultrasonic testing, magnetic particle inspection, and dye penetrant testing. Third-party inspection by SGS, BV, Intertek, or as specified by the customer is also available upon request.

Q: What is your minimum order quantity (MOQ) for custom forgings and castings?

A: MOQ varies significantly by component size, complexity, and manufacturing process. For small castings, we can accommodate orders as low as 50-100 pieces. For forgings, MOQ typically starts from 100-200 pieces depending on die costs. For large or heavy components, MOQ may be lower. Please contact us with your specific requirements for a tailored quotation.

Ready to Discuss Your Custom Forging or Casting Project?

Send us your drawing, alloy grade, required quantity, and technical requirements. Our engineering team will review your project and provide a suitable
manufacturing solution and quotation.

Request a Quote