Incoloy 800

Incoloy 800

INCOLOY 800 is a nickel-iron-chromium-based solid-solution strengthened alloy, characterized by excellent high-temperature strength, good oxidation resistance, and carbon penetration resistance. This alloy maintains good mechanical properties and microstructural stability in the temperature range up to 1000°C. It is widely used in fields such as petrochemical industry, heat treatment industry, nuclear power steam generators, and high-temperature heating equipment.
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Description
Technical Parameters

Products Features

High-Temperature Oxidation Resistance

Excellent high-temperature strength

Maintains high tensile and creep strength within the 500-900°C range, making it suitable for pressure vessels and piping systems subjected to long-term high-temperature loads, with performance superior to conventional stainless steels.

High-Temperature Corrosion Resistance

Good antioxidant and anti-carburization properties

A dense oxide film forms in high-temperature environments, exhibiting good oxidation resistance as well as resistance to carbon and nitrogen penetration. It is suitable for high-temperature applications such as petrochemical cracking tubes, conversion tubes, and heat treatment fixtures.

High Stability

Good machining and welding properties

It has good hot and cold working properties and can be formed and welded using conventional processes. It is suitable for manufacturing complex parts such as furnace tubes, heat exchangers, flanges, fasteners, and high-temperature structural components.

Good Processability

Chloride ion stress corrosion cracking

The nickel-iron-chromium matrix, combined with a stable austenitic structure, provides excellent resistance to stress corrosion cracking.

Technical Specifications

Chemical Composition

 

Element

Standard Requirements

Notes

Ni

30.0 - 35.0%

Matrix elements that provide high-temperature stability and corrosion resistance

Cr

19.0 - 23.0%

Provide antioxidant and corrosion resistance capabilities

Fe

Surplus (approximately 39-45%)

Structural support to reduce costs

C

≤ 0.10%

Controlling carbon content affects intergranular corrosion performance

Si

≤ 1.00%

Oxygen absorber

Mn

≤ 1.50%

Deoxidizer, improve hot working properties

P

≤ 0.045%

Impurity elements

S

≤ 0.015%

Prevent hot brittleness

Al

0.15 - 0.60%

Auxiliary reinforcement

Ti

0.15 - 0.60%

Auxiliary reinforcement

Physical Properties

 

Property

Value/Range

Test Conditions

Density

7.95 g/cm³

Room temperature (20°C)

Melting Point

1350 - 1400°C

-

Coefficient of Thermal Expansion (20-100°C)

14.0 × 10⁻⁶ /K

-

Mechanical Properties (Annealed Condition, Typical Values)

 

Property

Typical Value

Specification

Tensile Strength

≥ 520 MPa

ASTM B408

Yield Strength

≥ 210 MPa

ASTM B408

Elongation

≥ 30%

ASTM B408

Hardness

≤ 85 HRB

-

High-temperature performance

 
 

High-temperature Strength Retention:

Tensile strength remains above 300 MPa at 800°C.

Long-term Temperature Range

Recommended temperature range: -200°C to 900°C.

Maximum Intermittent Heat Resistance: Up to 1000°C.

Oxidation Resistance: It has good oxidation resistance below 1000°C, with a dense and well-adhered oxide film.

Carburization Resistance: Exhibits excellent carburization resistance in petrochemical cracking and heat treatment environments.

Steel Plate Processing
Steel Coil Processing
Steel Pipe Processing
Steel Bar Processing
 

Application Fields

  •  

    Petrochemical industry (cracking tubes, conversion tubes, heat exchangers)

  •  

    Steam generators (nuclear and thermal power)

  •  

    Heat treatment industry (furnace rolls, radiation tubes, baskets, fixtures)

  •  

    High-temperature heating equipment (heaters, furnace tubes)

  •  

    Nitric acid production facilities (nitric acid tail gas preheaters)

  •  

    Automotive engine components (exhaust system parts)

  •  

    Exhaust treatment systems (incinerators, heat exchangers)

  •  

    Flanges, valves, and fasteners (high-temperature service conditions)

  •  

    High-temperature seals and gaskets

  •  

    Structural components requiring high high-temperature strength and carbon resistance

Delivery and Customization

We offer flexible and reliable supply chain solutions to ensure you receive Incoloy 800 materials that perfectly match your project requirements.

Form

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Sheet/Plate
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Bar/Rod
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Seamless Pipe
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Strip/Sheet Coil
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Wire/Wire Rod

Conventional Range

Thickness: 0.5 - 100 mm
Width: ≤ 1500 mm
Length: Customizable

Diameter Φ6-500mm

Outer diameter Φ10-300mm

Thickness: 0.1 – 3.0 mm
Width: 10 – 600 mm

Diameter Φ0.5-10mm

Customization Capability

Special thick/thin rolling, ultra-wide plates; special surface treatment, fixed-length cutting

Large-sized forged bars (up to Φ800 mm), special-shaped bars, and various heat treatment conditions

Large-diameter thick-walled pipes, special alloy composition; Pipe end processing (beveling, fixed length)

Different hardness conditions, special heat treatments (stabilization treatment, grain size control), acid-washed surfaces, electrolytic polishing, coatings, or special protective films

Special surface treatment, precision drawing

Why Choose Us? - Reliable engineering technology. Dependable delivery.

We are not just a supplier, but a trusted materials partner for you in China.

Sample Support & Quick Response

Vertically Integrated Production

Own 20,000㎡ facility with 10+ automated lines (8,000+ tons/year). In-house tooling & die center enables rapid customization and effective cost control - no middleman markup.

Full Traceability

Strict Quality Control at Every Stage

Full traceability across key QC checkpoints throughout production. 100% compliant with ASTM/ASME, EN, and GB standards. Material test reports available with every shipment.

Professional Logistics & Packaging

Reliable Delivery & Export Packaging

10+ years exporting to Europe, North America, Southeast Asia & Middle East with waterproof and anti-rust protection, combined with flexible shipping options ensures safe and on-time arrival.

Complete Export Documentation

Sample Validation Before Mass Production

We provide free samples for quality verification, allowing you to place bulk orders only after approval. We ensure consistency from sample to mass production by accurate dimensional measurement and transparent manufacturing.

FAQ

Q: What are the main advantages of Incoloy 800?

 

Q: What kind of heat treatment does Incoloy 800 require?

 

Q: What is the maximum working temperature?

 

Q: What is the thermal expansion coefficient?

 

Q: What is the difference from Incoloy 825?

 

 

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