Hiperco® 50

Hiperco® 50

Hiperco® 50 (UNS R30005) is an iron-cobalt-vanadium-based soft magnetic alloy characterized by an extremely high magnetic saturation density (approximately 2.4 T) and excellent permeability, making it one of the materials with the highest magnetic flux density among currently commercialized soft magnetic alloys. Its chemical composition (Co 48-50%, Fe balance, V 1.8-2.2%) is produced through vacuum melting processes to ensure high purity and consistent magnetic properties. Hiperco® 50 excels in high magnetic flux density, low hysteresis loss, and good high-temperature magnetic stability, while also offering favorable mechanical properties and processability. It is widely used in advanced fields with stringent requirements for magnetic performance and weight ratio, such as aerospace motors, military power supplies, magnetic bearing systems, high-fidelity audio transformers, magnetic amplifiers, and radar systems.
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Description
Technical Parameters

Products Features

High-Temperature Oxidation Resistance

Extremely high magnetic saturation density and permeability

The core advantage of Hiperco® 50 lies in the inherent magnetic properties of its iron-cobalt matrix. The addition of cobalt significantly increases the alloy's Curie temperature (approximately 980°C) and magnetic saturation density, allowing it to maintain excellent magnetic performance even at magnetic flux densities as high as 2.4T, far exceeding that of silicon steel (approximately 2.0T) and nickel-iron alloys (approximately 1.6T). At moderate magnetic field strengths, it exhibits outstanding permeability, enabling higher power density in smaller volumes and weights. This makes it an ideal material for miniaturization and lightweighting of motors and electromagnets.

High-Temperature Corrosion Resistance

Excellent high-temperature magnetic performance stability

Hiperco® 50's high Curie temperature (approximately 980°C) enables it to maintain good magnetic properties at temperatures up to 400°C, with a much lower attenuation rate of magnetic saturation density compared to ordinary soft magnetic materials. It exhibits outstanding retention of permeability and magnetic flux density in high-temperature environments, making it suitable for applications such as aerospace engine accessories, high-temperature sensors, and oil drilling equipment that require tolerance to high temperatures and stringent magnetic property requirements.

High Stability

Low hysteresis loss and good AC magnetic properties

Thanks to its high purity and optimized control of crystalline texture, Hiperco® 50 has low coercivity (typical value < 160 A/m) and significantly lower hysteresis loss compared to conventional silicon steel. In medium- and high-frequency AC magnetic fields, it exhibits excellent core loss performance, making it suitable for applications with strict requirements on efficiency and temperature rise, such as aviation power supplies (400Hz), radar systems, and high-speed motors.

Good Processability

Excellent Machining and Forming Properties

Hiperco® 50 exhibits good hot and cold working properties, enabling forging, rolling, and stamping. Its ductility surpasses that of most brittle soft ferrite magnetic materials, making it suitable for manufacturing complex laminated cores, magnetic shields, and precision stamped parts. Annealing optimizes magnetic properties by relieving processing stresses, restoring permeability, and reducing coercivity. Conventional machining (turning, milling, drilling, grinding) is applicable; carbide tools are recommended.

Technical Specifications

Chemical Composition

 

Element

Standard Requirements

Notes

Co

48.0 - 50.0%

Core elements that significantly enhance saturation magnetic induction and Curie temperature

Fe

Remaining quantity( 48%)

Matrix elements that provide high magnetic flux density and cost-effectiveness

V

1.8 - 2.2%

Improve machining performance, increase resistivity, and reduce eddy current loss

C

≤ 0.025%

Strictly control to ensure magnetic properties and purity

Mn

≤ 0.30%

Strict control to prevent degradation of magnetic properties

Si

≤ 0.25%

Strictly control to ensure consistency in magnetic properties

Ni

≤ 0.50%

Strict control to prevent degradation of magnetic properties

Cr

≤ 0.25%

Strictly control to ensure permeability

P

≤ 0.010%

Impurity elements

S

≤ 0.010%

Prevent hot brittleness

Physical Properties

 

Property

Value/Range

Test Conditions

Density

8.12 g/cm³

Room temperature (20°C)

Curie temperature

≈ 980°C

-

Saturation magnetic flux density (Bs)

≈ 2.4 T

Room temperature

Coercive Force (Hc)

< 160 A/m

Annealed state

Resistivity

≈ 0.40 μΩ·m

Room temperature

Coefficient of Thermal Expansion (20-100°C)

10.2 × 10⁻⁶ /K

-

Elastic modulus (Young's modulus)

207 GPa

Room temperature

Mechanical Properties (Annealed Condition, Typical Values)

 

Performance

Typical Value

Specification

Tensile Strength

≥ 620 MPa

ASTM A801

Yield Strength (0.2% Offset)

≥ 340 MPa

ASTM A801

Elongation

≥ 5%

ASTM A801

Hardness

≈ 95 HRB

-

Magnetic Properties (Annealed Condition, Typical Values)

 

Performance

Number

Test conditions

Saturation magnetic flux density (Bs)

≥ 2.35 T

800 A/m magnetic field

Coercive Force (Hc)

≤ 160 A/m

Annealed state

Maximum permeability (μmax)

≈ 200,000

Annealed state

Magnetic induction intensity (B)

≈ 2.2 T

Under a 40,000 A/m magnetic field

High-temperature performance

 
 

High-Temperature Magnetic Property Retention (Core Advantage):

Hiperco® 50's high Curie temperature allows it to maintain excellent magnetic properties at high temperatures. The following are typical reference values:

Temperature

Saturation magnetic flux density (Bs)

Note

Room Temperature

≥ 2.4 T

-

200°C

≈ 2.3 T

Performance retention rate > 95%

400°C

≈ 2.1 T

Performance retention rate > 87%

600°C

≈ 1.8 T

Performance retention rate > 75%

Antioxidant Performance:

Hiperco® 50 exhibits good antioxidant properties within normal operating temperature ranges, forming a dense oxide layer on its surface. For long-term exposure at high temperatures (>500°C), surface coating protection is recommended.

Organizational Stability:

By optimizing heat treatment, the grain structure of Hiperco® 50 can be precisely controlled to ensure consistency in magnetic and mechanical properties. Annealing temperature and time directly affect the final magnetic properties and must be strictly controlled.

Applicable Media:

1. Aviation kerosene, hydraulic oil

2. Normal atmospheric environment

3. High-temperature gas environment (≤ 400°C)

4. Electrical insulation media

Note: Hiperco® 50 is a metal soft magnetic alloy and is not suitable for corrosive liquid environments such as strong acids and strong alkalis. Rust prevention treatment is recommended when exposed to humid environments for a long time.

Steel Plate Processing
Steel Coil Processing
Steel Pipe Processing
Steel Bar Processing
 

Hiperco® 50 is designed for high magnetic flux density, lightweight, and high reliability magnetic applications, recommended for use in the following areas:

 

Application Fields

  •  

    Aerospace: Aviation generators, starters, magnetic bearings, gyroscopes, altimeters, fuel pump motors, V/F converters, radar electromagnets, magnetic couplings, air data computers.

  •  

    Defense and Military Electronics: Military power supplies, radar systems, sonar systems, missile rudders, inertial navigation platforms, electromagnetic shielding.

  •  

    Power and Electrical Engineering: High-frequency transformers, magnetic amplifiers, pulse transformers, current transformers, high-fidelity audio transformers, filter inductors.

  •  

    Medical Equipment: MRI magnet components, medical power supplies, ultrasonic transducers, electron microscope magnetic focusing systems.

  •  

    Automotive Industry: High-performance motor rotors, fuel injection system solenoids, reluctance position sensors, electric vehicle drive motors.

  •  

    Oil and Gas: High-temperature drilling instrument cores, downhole electromagnetic sensors, permanent downhole instruments.

  •  

    Research and Precision Instruments: Particle accelerator magnets, spectrometer magnetic circuits, precision measurement magnetic shielding, electromagnetic balances.

Delivery and Customization

We offer flexible and reliable supply chain solutions to ensure you receive Hiperco® 50 materials that perfectly match your project requirements.

Form

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Sheet/Plate
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Bar/Rod
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Pipe / Tube
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Strip/Sheet Coil
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Wire/Wire Rod

Conventional Range

Thickness: 0.5 - 100 mm

Diameter Φ6-500mm

Outer diameter Φ10-300mm

Thickness: 0.05 – 3.0 mm

Diameter Φ0.1-10mm

Customization Capability

Hot-rolled or cold-rolled plates, ultra-thin sheets (starting from 0.1mm), stamped parts, and cut-to-length cutting

Forged bars, hot-rolled bars, polished bars, and shaped bars

Seamless pipes, welded pipes, fixed-length cutting

Precision strip materials, stamping coil stock, laminated blanking, non-standard width

Precision drawing, special surface treatment

Why Choose Us? - Reliable Engineering Technology. Dependable Delivery.

We are not just a supplier, but a trusted materials partner for you in China.

Sample Support & Quick Response

Vertically Integrated Production

Own 20,000㎡ facility with 10+ automated lines (8,000+ tons/year). In-house tooling & die center enables rapid customization and effective cost control - no middleman markup.

Full Traceability

Strict Quality Control at Every Stage

Full traceability across key QC checkpoints throughout production. 100% compliant with ASTM/ASME, EN, and GB standards. Material test reports available with every shipment.

Professional Logistics & Packaging

Reliable Delivery & Export Packaging

10+ years exporting to Europe, North America, Southeast Asia & Middle East with waterproof and anti-rust protection, combined with flexible shipping options ensures safe and on-time arrival.

Complete Export Documentation

Sample Validation Before Mass Production

We provide free samples for quality verification, allowing you to place bulk orders only after approval. We ensure consistency from sample to mass production by accurate dimensional measurement and transparent manufacturing.

FAQ

Q: What are the main advantages of Hiperco® 50?

 

Q: What heat treatment is required for Hiperco® 50?

 

Q: What is the maximum usage temperature?

 

Q: What is the difference between Hiperco® 50 and Permendur 2V?

 

 

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