MP159®

MP159®

MP159® (UNS R30159) is a cobalt-nickel-chromium-based multiphase precipitation-hardened deformation high-temperature alloy. It achieves a unique combination of ultra-high strength and good ductility through multiple mechanisms, including solid solution strengthening, cold deformation-induced ε-phase strengthening, and aging precipitation strengthening. Its complex chemical composition (Co 35.7%, Ni 25.5%, Cr 19%, Fe 9%, Mo 7%, Ti 3%, Nb 0.6%, Al 0.2%) is produced via a double vacuum process of vacuum induction melting followed by vacuum self-consumption remelting, ensuring extremely high purity and uniform microstructure. MP159® exhibits excellent high-temperature strength, creep resistance, and fatigue resistance below 650°C, along with superior corrosion resistance. It is widely used in harsh environments such as high-temperature fasteners for aircraft engines, gas turbine components, marine engineering, and petrochemical applications.
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Description
Technical Parameters

Products Features

High-Temperature Oxidation Resistance

Ultra-High Strength and Excellent Comprehensive Mechanical Properties

The core advantage of MP159® lies in its unique multiphase synergistic strengthening mechanism. Cold deformation first induces the formation of cross-networked ε-phase plates within the face-centered cubic matrix, which hinder dislocation long-range motion to provide strengthening. Subsequent aging treatment precipitates dispersed Ni₃X (γ' phase) to further supplement strengthening. In the fully heat-treated (cold-drawn + aged) condition, its room temperature tensile strength reaches 1790–2070 MPa, and yield strength reaches 1600–1900 MPa. Despite such high strength, it maintains an elongation of 8–15% and reduction of area of 40–60%, offering a comprehensive performance of ultra-high strength, good ductility, toughness, and high stress corrosion resistance.

High-Temperature Corrosion Resistance

Excellent High-Temperature Strength Retention

MP159® retains extremely high strength levels between 540°C and 650°C with excellent creep resistance. At 500°C, its tensile strength remains above 1400 MPa, and at 650°C, it does not fall below 1000 MPa. The alloy exhibits a 1000-hour rupture strength of over 500 MPa at 650°C, far surpassing ordinary stainless steels and traditional nickel-based alloys. It is suitable for fastener connections in high-temperature areas of aircraft engine compressor disks and turbine disks.

High Stability

Superior Corrosion Resistance

MP159® has corrosion resistance comparable to MP35N®, making it applicable to inorganic acids, hydrogen sulfide, seawater, and salt spray environments. It demonstrates excellent resistance to stress corrosion cracking (SCC) in chloride media and is resistant to various acids, alkalis, and marine atmospheric corrosion. In typical tests, no crevice corrosion or pitting was observed, and no damage occurred in salt spray tests. Alternating immersion tests confirm its good resistance to hydrogen embrittlement and stress corrosion cracking. Below 650°C, its oxidation weight gain rate in air is less than 0.1 mg/cm²·h.

Good Processability

Good Cold Working Formability and Special Heat Treatment Process

MP159® has low hardness and good plasticity in the solution-annealed state, with an elongation of over 20%, making it suitable for producing precision fasteners via cold heading, cold rolling, and cold extrusion processes. Ultra-high strength is achieved after cold working through aging treatment. The strengthening path of this alloy follows a special process route of \"solution annealing + cold drawing + aging\", differing from traditional high-temperature alloys that can be strengthened solely by heat treatment. Important Note: All mechanical machining (turning, milling, drilling, tapping, etc.) must be completed in the solution-annealed state, followed by aging treatment to achieve final properties.

Technical Specifications

Chemical Composition

 

Element

Standard Requirements

Notes

Co

35.7%

Primary matrix elements that provide high-temperature strength, thermal stability, and excellent thermal corrosion resistance

Ni

25.5%

Matrix elements that stabilize the austenitic phase, enhance corrosion resistance and low-temperature toughness

Cr

19.0%

Provide excellent corrosion and oxidation resistance

Fe

9.0%

Alloying elements, balancing cost and performance

Mo

7.0%

Significantly improve high-temperature strength and solid-solution strengthening effects, and enhance the ability to resist corrosion by reducing media

Ti

3.0%

Form the main strengthening phase γ' [Ni₃(Ti, Al, Nb)] with nickel to achieve precipitation hardening

Nb

0.6%

Aid in forming precipitated strengthening phases

Al

0.2%

Aid in forming the γ' phase

C

≤ 0.04%

Strict control to ensure purity

Si

≤ 0.20%

Impurity elements, strictly controlled

Mn

≤ 0.20%

Impurity elements, strictly controlled

P

≤ 0.020%

Impurity elements

S

≤ 0.010%

Prevent hot brittleness

B

≤ 0.03%

Minor additions for grain boundary strengthening

Physical Properties

 

Property

Value/Range

Test Conditions

Density

8.33 g/cm³

Room temperature (20°C)

Melting Point

1427°C

-

Coefficient of Thermal Expansion (20-100°C)

14.3 × 10⁻⁶ /K

-

Elastic modulus (Young's modulus)

220 GPa

Room temperature

Magnetism

Non-magnetic

Even under extreme cold working and low-temperature conditions, the face-centered cubic structure retains paramagnetism with extremely low permeability (typically less than 1.001).

Mechanical Properties (Different states, typical values)

 

Performance

Annealed state (1052°C)

Cold-drawn + Age-hardened Condition

Implementation standards

Tensile Strength

≥ 848 MPa

≥ 1790 MPa

AMS 5841 / AMS 5843

Yield Strength (0.2% Offset)

≥ 400 MPa

≥ 1600 MPa

AMS 5841 / AMS 5843

Elongation

≥ 60%

8 - 15%

AMS 5841 / AMS 5843

Hardness

≤ 20 HRC

45 - 55 HRC

AMS 5841 / AMS 5843

Note: The strengthening of MP159® relies on the synergistic effect of cold deformation and aging. Its annealed state has relatively low strength and must undergo cold drawing and aging treatment to achieve ultra-high strength.

High-temperature performance

 
 

High-Temperature Strength Retention (Core Advantage):

MP159® exhibits exceptional ability to maintain strength at high temperatures, with the following typical reference values:

Temperature

Tensile Strength (Typical Value)

Sustained Strength (1000 hours, typical value)

Room Temperature

≥ 1790 MPa

---

500°C

≥ 1400 MPa

---

600°C

≥ 1000 MPa

---

650°C

≥ 1000 MPa

≥ 500 MPa

Antioxidant Performance: MP159® exhibits good antioxidant properties below 650°C, with an oxidation weight gain rate of less than 0.1 mg/cm²·h. It also demonstrates excellent corrosion resistance in aviation fuel, hydraulic oil, and atmospheric environments.

Microstructural Stability: MP159® maintains microstructural stability and prevents performance degradation over a wide temperature range (up to approximately 650°C). Aging temperature must be strictly controlled between 650-675°C. Exceeding 680°C will cause the ε phase to revert to the γ phase, resulting in a sudden drop in strength.

Suitable Media:

1. Inorganic acids (non-oxidizing conditions)

2. Hydrogen sulfide (H₂S) environments

3. Seawater, salt spray

4. Marine atmospheric environments

5. Aviation Fuel and Hydraulic Oil Environment

Note: MP159® is susceptible to hydrogen embrittlement in acidic environments. Dehydrogenation treatment (190-220°C, holding time ≥23 hours) is required prior to electroplating.

Steel Plate Processing
Steel Coil Processing
Steel Pipe Processing
Steel Bar Processing
 

MP159® is specifically designed for high-strength, high-temperature, and corrosion-resistant environments, and is recommended for use in the following fields:

 

Application Fields

  •  

    Aerospace: High-temperature fasteners for aircraft engines (bolts, screws), compressor disk connectors, turbine disk connectors, fan disk fasteners, self-locking nuts, high-temperature springs, turbine components, and shaft parts.

  •  

    Gas Turbines: Gas turbine fasteners, high-temperature valve components, and hot-end parts.

  •  

    Energy and Chemicals: Reactor fasteners, pump shafts, and high-temperature valve components.

  •  

    Marine Engineering: High-strength corrosion-resistant connectors for seawater and deep-sea oil and gas production equipment.

  •  

    Oil and Gas: H₂S-resistant downhole tools and oil and gas production equipment.

  •  

    Nuclear Industry: Special restraint wires and fasteners within reactors.

  •  

    Medical Devices: High-end medical equipment such as prosthetic devices.

Delivery and Customization

We offer flexible and reliable supply chain solutions to ensure you receive MP159® materials that perfectly match your project requirements.

Form

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Cold-drawn bar
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Sheet/Plate
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Bar/Rod
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Pipe / Tube
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Strip/Coil
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Wire/Wire Rod

Conventional Range

Diameter Φ5-25mm

Thickness: 0.5 - 100 mm
Width: ≤ 1500 mm

Diameter Φ10-500mm

Outer diameter Φ10-300mm

Thickness: 0.1 – 3.0 mm
Width: 10 – 600 mm

Diameter Φ0.5-10mm

Customization Capability

Core form. Suitable for precision parts such as aviation engine fasteners, bolts, and screws

Special thick/thin rolling, ultra-wide plates; special surface treatment, fixed-length cutting

Large-sized forged bars, special-shaped bars; different heat treatment conditions of various grades

Large-diameter thick-walled pipes, special alloy composition; pipe end machining

Different hardness conditions, special heat treatment, acid-washed surface

Special surface treatment, precision drawing

Why Choose Us? - Reliable Engineering Technology. Dependable Delivery.

We are not just a supplier, but a trusted materials partner for you in China.

Sample Support & Quick Response

Vertically Integrated Production

Own 20,000㎡ facility with 10+ automated lines (8,000+ tons/year). In-house tooling & die center enables rapid customization and effective cost control - no middleman markup.

Full Traceability

Strict Quality Control at Every Stage

Full traceability across key QC checkpoints throughout production. 100% compliant with ASTM/ASME, EN, and GB standards. Material test reports available with every shipment.

Professional Logistics & Packaging

Reliable Delivery & Export Packaging

10+ years exporting to Europe, North America, Southeast Asia & Middle East with waterproof and anti-rust protection, combined with flexible shipping options ensures safe and on-time arrival.

Complete Export Documentation

Sample Validation Before Mass Production

We provide free samples for quality verification, allowing you to place bulk orders only after approval. We ensure consistency from sample to mass production by accurate dimensional measurement and transparent manufacturing.

FAQ

Q: What are the main advantages of MP159®?

 

Q: What heat treatment is required for MP159®?

 

Q: What is the maximum service temperature?

 

Q: What is the difference between MP159® and MP35N®?

 

 

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